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Home  >>  Products  >>  Surface Profile  >>  Portable Surface Profile Comparator Kit
Comparator Kit

Portable Surface Profile

Comparator Kit Compact, portable, extremely durable reference discs for surface profile determinations.



FEATURES USE MORE INFO PRICE LIST
 

 

Features

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THE KEANE TATOR SURFACE PROFILE COMPARATOR is a field instrument designed to quickly and accurately determine the surface profile of blast cleaned surfaces. A comparator unit consists of a reference disc, a 5-X illuminated magnifier with magnetic disc holder and a plastic disc case. A different disc is available for use on sand, shot or grit blast cleaned surfaces. Each disc is a high purity nickel electro-formed copy of a master disc duplicated to within plus or minus 50 microinches. Blast cleaned surface is compared with the reference disc through illuminated magnifier.

The comparator disc is composed of five sections, each with a different anchor pattern depth. Each section is marked first giving the nominal anchor pattern depth in mils (one mil = 25.4 microns); next a “G/S” indicating a grit/ steel (metallic grit) abrasive and a “76” indicating the year the master disc was made.

 

How to Use

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Determine the profile of metallic grit blast cleaned steel by choosing the reference disc segment that most closely approaches the roughness of the blast. Note that roughness may lie between two segments and be designated, for example 2.5 G/S 76.

Visual Reference Without Magnification — Hold the disc directly against the surface and make visual comparisons. Visual Reference With Magnification — Attach the disc to the magnetic ring on the bottom of the magnifier and hold the entire unit directly on the surface. Either center the disc and make evaluations through the hole or offset it slightly and compare the steel in the “V” notches separating segments. The magnifier can be used with its internal light source or by shining an external light through the slot in the magnifier head. The latter method may highlight peaks and make comparisons easier. Tactile Reference — Compare the roughness of the blast and the reference disc segments using a soft wooden stylus or fingertip.

 

Technical Information

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  • A. Reference Disc — The Keane-Tator grit/steel comparator has as its basic component a high purity nickel reference disc comprised of five segments with nominal anchor patterns of 1.5, 2.0, 3.0, 4.5 and 5.5 mils. (One mil = 25.4 microns.) The reference disc is an electroformed copy of a master disc, duplicated to a maximum tolerance of ±.05 mils. The master disc segments were selected from carbon steel plates blast cleaned with a variety of metallic grit operating mixes (G 14 to G 80) at different distances and angles from the source. Segments of the master disc and the electroform copy were measured in the Steel Structures Painting Council Laboratory at the Mellon Institute of Carnegie Mellon University, Pittsburgh, Pennsylvania.

  • B. Anchor Pattern Measurement — The profile was obtained by focusing a calibrated optical microscope first on the highest peak and then the lowest valley in the field of view, noting the movement distance were made at 250X (18 mil field diameter) and 100X (45 mil field diameter ). Measurements at higher magnifications are preferred when “fine” profiles are being measured because of greater precision due to lesser depth of field. Measurement of “coarse” profiles is done at lower magnification to include more peaks. Because of the larger field of view at 100X, the statistical probability of a larger peak being measured at 100X versus 250X is slightly greater than six times. Information regarding the “average maximum profile” (h max) of each segment of the reference disc is provided in the accompanying graphs. Reference: J.D. Keane, J.A. Bruno, Raymond E.F. Weaver; SURFACE PROFILE FOR ANTI-CORROSION PAINTS; October 25, 1976 by Steel Structures Painting Council

 

Disc Chart

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Disc Chart

 

Prices

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Prices subject to change    Prices listed in US dollars for domestic shipments within US, Canada, & Mexico only    Export orders require quotations - click here for a quote     For more info call us 1-800-762-2478 or 954-946-9454.
Item Number Item Prices

One reference disc in case, Directions for use, Special magnetic illuminated magnifier
SU-K-372/1S Surface Profile Comparator Kit with Sand Blast Disc $173.00
SU-K-372/1G Surface Profile Comparator Kit with Grit Blast Disc 173.00
SU-K-372/1SH Surface Profile Comparator Kit with Shot Blast Disc 173.00
SU-K-372/* Disc & Case only. Specify Sand, Grit or Shot Blast Disc 136.00
SU-K-372/IL Illuminated Magnifier Only 56.00
SU-K-372/3 Illuminated Magnifier + All Three Discs 375.00

 

 


Blast Nozzle Orifice Gage

For the Sand Blasting Industry

Blast Nozzle Orifice Gauge

As a blast nozzle wears, more air will be consumed to maintain blasting pressure. If this is not available a pressure drop will result causing a disproportional loss of blast efficiency. The nozzle gage quickly measures the actual diameter of any blast nozzle and indicates the amount of air being consumed.

A useful slide chart is also supplied giving full information on air consumption rates, at various nozzle diameters, and blasting pressures. A special marking pencil completes the kit which is supplied in a leatherette pouch.

 

How to Use

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Steps to Follow
1. Unscrew cap from gage body
2. Remove grease pencil from inside body
3. Rub grease pencil along the rounded side of the gage body

NOTE: Area from 3/16" to 5/8" should be marked with grease pencil

4. Screw cap on gage
5. Insert gage into the back (threaded side) of the blast nozzle
6. Rotate gage against the liner in the nozzle
7. Remove gage and record the line scratched in the grease mark

NOTE: The nozzle should be replaced when the orifice is worn more than 1/16" larger than the original orifice size as this is the point that performance begins to dramatically decline.

 

Prices

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Prices subject to change    Prices listed in US dollars for domestic shipments within US, Canada, & Mexico only    Export orders require quotations - click here for a quote     For more info call us 1-800-762-2478 or 954-946-9454.
Item Number Item Prices
SU-GNO-1 Orifice Gauge with Slide Chart, special marking pencil and leatherette pouch $153.00



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