|
|
|
 |
| Drum-Mates® Mixers and Accessories |
| High Efficiency Drum Mixers, Liquid Processing For Industrial Containers |
High Efficiency, Multi-Purpose Mixers
|
 |
These unique, quick setup mixers are air-operated and explosion proof (with MX-0680 grounding kit installed). They provide a lower operating cost than conventional drum mixers and fit any drum sizes or types with standard 2” bung holes with good clearance. The multiple level, Auto-Open-Close, SwingWing™ turbine impellers are effective at any RPM and can be locked down or removed, offering a wide range of mixing patterns.
They virtually eliminate cavitation and are excellent at unifying layered or sedimented solutions with low impact, eddy wave stirring up to a high shear, homogenizing effect. Mixer drives are supplied in Hand, Rim, Bung and Tank Mount models with 3/4 to 4 HP direct or geared air or electric drives. A suitably powered T-grip electric drill can also be used for nonflammable tasks. |
 |
 |
 |
| Fig.1 |
Fig.2 |
Fig.3 |
Common Mixing Applications
|
|
- Rapid reconditioning of separated or stratified liquids into a uniform compound.
- Quick break up and dispersal of bottom sediments into a smooth, homogeneous blend.
- Slow eddy wave stirring of sensitive materials to prevent foaming, oxidation, shear, etc.
- In-drum mixing for manufacturing of liquid-liquid or powder-liquid ingredients.
- High shear, high agitation blending for a homogenizing effect.
- Continuous agitation to maintain suspensions while emptying the drum.
|
Technical Data
|
|
| Zinc Plated and Stainless Steel - 3 Tier, 4 Tier and 5 Tier Mixers |
| Fig. No. |
Gallon Cap. |
Bung Size |
Shaft dia. x len. x tier |
Cat. No. Zinc Pltd. |
Cat. No. Stainless Steel |
| 1 |
1-5 gal |
1-1/2" |
3/8" x 28" x 3 |
— |
MX-0546 (304) |
| 2 |
1-55 gal |
2" |
1/2" x 36" x 4 |
MX-0543 |
MX-0548 (304) |
| 3 |
200-950 gal |
2" |
3/4" x 48" x 5* |
— |
MX-0551 (304) |
| Not Shown |
200-950 gal |
2" |
5/8" x 33" x 3* |
— |
MX-05511 (304) |
| 200-950 gal |
2" |
5/8" x 33" x 3* |
— |
MX-05512 (304) |
| *Note: Order shaft length from 33" to 48". Number of turbine impellers depends on application and shaft OD. The 5/8” shafts are now available in: 30,33,36,39,42.45 lengths. The 33” shaft can only fit 3 impeller tiers. After 36”, 4 tiers are OK. The 48” length shaft OD has been revised to 3/4” OD to add shaft strength and stability: Now Avail: (with the same and other impeller designs) 3/4” OD x 30, 33, 36, 39, 42, 45, 48, 54 & 58” L. 1.0” OD xx 60”x70”L. Other shaft OD’s & Lengths apply based on drive power. |
Hand Held Mixer Drive
|
|
Hand Held Mixer Drive
3/4 & 1-1/2 HP (MX-0640 & MX-0643)
Permits easy and rapid “batch mix & transfer” in open or tighthead pails or drums in any size from 5 to 55 gallons.
Quickly blends low, medium, and medium thick liquids. Always monitor mixing with care. |
 |
Mixer Drives
|
|
Bung Mounting Mixer Drive
3/4 (MX-0644) , 1-1/2 HP (MX-0651) & 4.0 HP
Provides hands-free, continuous or batch mixing in "tighthead", bunged drums or in open drums with Open Drum LidConvert™ (MX-0675). Mounts in plastic coarse threaded drums with "Buttress" (DH-0526) or "Mauser" (DH-0524) ThreadConverters™. Mixer easily clears drumwall and is angled toward drum center for best mixing pattern. Hoist (MX-0682) available for overhead hoist operation. |
 |
| |
Mixer Drives for Tank RIm or Drum Mounting
3/4 & 1-1/2 HP (MX-0668 & MX-067105)
Hand-clamps to curved drums or straight tanks with up to 1.0" thick rims. Easily blend thin to thick liquids. Adjustment bracket angles mixer shaft for best fit in bung-holes or open containers. Drive includes speed control, muffler and choice of 3/8", 1/2" or 5.8" shaft coupler. NOTE: High mixer efficiency requires shaft speed monitoring to ensure liquid contents are controlled inside the container. |
Mixer Drive Accessories
|
|
Mixer Drive Service/Maintenance Kits
Kits include bearings, seals, vanes, springs, gaskets, muffler filter, and other components necessary to service or rebuild mixer air drives.
MX-0689 Model "45" Series service kit
MX-0690 Model "55" Series service kit
MX-0691 Model "600" Series service kit |
 |
| |
Mixer Hoist Bracket for Mixer Drive Units
(MX-0682)
Hoist Bracket permits best operator control for winch or pulley mounting of mixer drives. For all Rim and Bung mount mixer drives. 150 lb. capacity, plated steel. |
Pail Mixing System
|
|
5 Gallon Pail Mixing
3 Step Control System
Perforate drum lid, (cuts 1-1/2" hole); mix through bunghole; seal with poly plug for storage or shipment. Use hand-held or rim mount air drive, or a suitable powered electric drill.
DH-0530 Lid bunghole Cutter
DH-0532 1.5" sealing plug for above cutter |
 |
Foot Pedal
|
|
Foot Pedal 1.5" Perforation Cutter
For Cutting Clean Bung-opening (DH-053031)
Industrial Pail Ergonomic Foot Pedal 1.5" Perforation Cutter, 18" OAL.
This pail perforator manually cuts a clean 1.5" bung-opening with a slight
twist of the handle, into a plastic or metal 5 gallon pail, permitting the
Operator to add ingredients, mix or transfer the contents through the hole,
then seal it with a plastic self-locking DH-O532 bung-plug.
The ergonomic
foot pedal action easily increases cutting pressure while reducing Operator
stress if numerous drums need perforating. |
 |
Safety SolventSaver™
|
|
Safety SolventSaver™
For Quicker Bung Entry Mixer Cleaning (MX-0561)
Safely stores and cleans any 55 gallon bung entering mixer more safely, thoroughly and quickly. Minimizes operator and environmental exposure to hazardous materials.
Greatly increases quality control over cross-contamination; reduces cleaning spillage and toilsome cleaning jobs. Wall brackets have thumb screw release for rapid wet mixer transfer and solvent change. Capacity: 1.5 quarts. Size: 1.85" I.D. x 36" H. Zinc plated aluminum and steel brackets. |
 |
Safety Solvent SplashCup™
|
|
Safety Solvent SplashCap™
For Quicker Bung Entry Mixer Cleaning (MX-0567)
Reusable polyethylene plastic or zinc plated steel cap helps prevent hazardous liquid splashback and fume exposure while bung entry mixing with hand-held mixer drive or bung mount mixers or during cleaning with the rinse tube.
Item # Application Description Material
MX-0566 Splash cap for rinse tube cleaning with MX-0561 zinc plated steel
MX-0567 Splash cap for steel drum mixing with MX-0643 polyethylene
MX-0568 Splash cap for plastic drum mixing with MX-0643 polyethylene
MX-0569 Splash cap for bung mount mixing with MX-0651 polyethylene |
 |
| |
Ground Wire Kit (MX-0680)
Explosion proof grounding wire kit permits operator to mix drum in a volatile environment by connecting grounding and bonding wires to all equipment components as per NFPA 77. Kit includes: Set of four cables - 1 x 1 ft. wire, 2 x 6 ft. wire, and 1 x 10 ft. wire |
| |
Mixer Drive Shaft Couplers (Other sizes available on request)
Item # Application Description Material
MX-0564 3/8" x 1/2" coupler with Allen wrench 304 stainless steel
MX-0562 1/2" x 1/2" coupler with Allen wrench 304 stainless steel
MX-0563 5/8" x 5/8" coupler with Allen wrench 304 stainless steel
MX-0560 1/2" x 5/8" coupler with Allen wrench 304 stainless steel |
| |
Open Drum Lid Converter (MX-0675)
3 Bung lid for "no splash" bung entry mixing in open head drums with (MX-0644) or (MX-0651) mixer drives. Includes drum lid, locking hoop clamp & bung caps. |
IBC/Tank Mixer
|
|
| High Efficiency Tote Mixers For Mixing Thin To Thick Liquids |
 |
- Much Safer
- Quality
- Economical
- Efficiency
- Versatility
- Adjustable
- Sensitive
- Easy To Use
- Fits square or round tanks
|
| 2" bung entry mixing minimizes operator exposure & environmental contamination. Better product uniformity with simultaneous mixing in IBC top, middle and bottom. Increases operation productivity, lowers mixing operation and handling costs. Significant mixing time savings. Blend a full IBC in the shortest possible time. Works in IBC/tank sizes from 250 - 1000 gallons, mixing thin to thick materials. Multiple blade tiers & sizes adjust for a very wide range of applications. High shear and high pumping action impellers also available. Multiple turbine blade design can provide gentle, low impact, eddy current stirring. SwingWing™ turbine impellers automatically open and close on shaft rotation. |
IBC/Tank Mixer Technical Data
|
|
| Technical Data |
| Tank Mount Dimensions: |
37 - 50 inches |
| Mixing Volume Range: |
250 - 1000 gal. (950 - 3800 L) |
| Minimum Bunghole Size: |
minimum 2.0” (50 mm) but fits up to 15” filling ports (applies to all mixer models) |
| Mixer Shaft, Metal Alloy: |
304 grade stainless steel |
| Mixer Shaft Dimensions: |
0.625 inch diameter (15.9 mm) 33 to 48 inch length* |
| Closed Impeller Diameter: |
1.90 inch (48.4 mm) (all impellers) |
| 6" Impeller Dimensions: |
5.8 inch diameter (147 mm) 9.7 sq inch (24.7 sq cm) |
| 10" Impeller Dimensions: |
15.7 sq inch (40.0 sq cm) |
| Electric Drive Specs: |
350 Rpm, 115VAC/1PH/10 amp, geared 5:1 |
| Liquid Thickness Viscosity Range |
Mixer Air Drives |
Air Drives Compressed Air Usage |
IBC Mixer Shafts |
Mixer Blades* No. of Tiers & Sizes |
| Thin to Light |
MX-0672 |
5-30 Cfm, 20-100 Psi |
MX-0551 |
4 or 5 x 6" (open) |
| Thin to Medium Heavy |
MX-0673 |
5-75 Cfm, 20-100 Psi |
MX-05511 |
2 x 6" + 1 x 10" |
| Medium to Heavy |
MX-0674 |
10-130 Cfm, 20-100 Psi |
MX-05512 |
1 x 6" + 2 x 10" |
| *Note: Type of mixer impellers, number of tiers and shaft length are directly related to container depth and application requirements. When ordering, specify the container depth in inches from the manway or bung opening to the inside container bottom. |
IBC Mixer Accessories
|
|
Air Drive Maintenance Awareness
Use for proper air treatment to save air motor maintenance costs! Cleans, de-waters, sets pressure & oil fogs air for best motor longevity.
FRL Assembly, treats air to minimize moisture and give best air drive function. Air filter-regulator-lubricator, de-waters, decontaminates, regulates pressure and lubricates drive with an oil fog. Highly recommended for lowest air motor maintenance and best motor longevity. Air motors operated without an FRL are subject to warranty limitations. |
 |
Safety, Mounting & Maintenance Accessories for IBC Mixers
Now you can gain a new level of quality control for thin to thick liquids stored in IBC's. The "DM-600 Series" high efficiency IBC (Tote) mixers are excellent for mixing or reconditioning low, medium or high viscosity chemicals, polymers, paints, adhesives, concentrates and other liquids in solid side wall, open mesh or tubular framed totes. This system is specifically designed to help protect contaminant and moisture sensitive materials. |
 |
Equipment Operation Accessories
IBC ClampLock™ for mesh or tubular frames
The ClampLock™ attaches and locks onto the IBC stand clamp foot pads, ensuring a safe grip on open mesh or tubular IBC frames to prevent stand movement or damage to the IBC. |
 |
Exhaust Extension, prevents material moisture contamination through the manway or bunghole. The NPT flexible exhaust extension prevents moisture contamination to liquids by mounting the muffler (and any possible moisture condensate emissions) 25 inches away from the manway or bunghole mixer entry point. Longer exhaust extension assemblies are available up to 25 feet. |
| Air Drive Service Kit, minimizes maintenance downtime. Ensures proper air drive maintenance requirements are fulfilled. To prevent "crisis management" and save costly downtime, always keep an air motor service kit on hand. It includes vanes, seals, gaskets, springs, muffler element and all other components needed for a regular service, or a complete motor rebuild. |
Prices
|
|
 |
 |
Prices subject to change  Prices listed in US dollars for domestic shipments within US, Canada, & Mexico only Export orders require quotations - click here for a quote For more info call us 1-800-762-2478 or 954-946-9454. |
|
| Item Number |
Item |
Prices |
| Zinc Plated Drum Mixers |
| MX-0543 |
4 Tier, 55 Gallon |
187.00 |
| 304 Stainless Steel Drum Mixers |
| MX-0546 |
3 Tier, 5 Gallon |
175.00 |
| MX-0548 |
4 Tier, 55 Gallon |
274.00 |
| 304 Stainless Steel IbC (Tote) Mixers |
| MX-0551 |
Standard 5 Tier, 200-950 Gallon 48”(light to med. thickness) |
741.00 |
| MX-05511 |
Med. HD 3 Tier, 200-950 Gallon 33”(light to med. thickness) |
468.00 |
| MX-05512 |
3 Tier, 200-950 Gallon 33”(high viscosity mixer for tote depths to 45 inches) |
472.00 |
| 304 Stainless Steel Drum & Tote Mixers |
| MX-0672 |
.75 Hp 200-950 gal. IBC Mixer Drive & Stand |
1,492.00 |
| MX-0673 |
1.5 Hp 200-950 gal. IBC Mixer Drive & Stand |
1,492.00 |
| MX-0674 |
4.0 Hp 200-950 gal. IBC Mixer Drive & Stand |
2,256.00 |
| Item # |
Horse |
Air Usage |
Shaft Coupler |
RPM |
Prices |
| Hand-Held Mixer Air Drives |
| MX-0640 |
.75 Hp |
5-40 Cfm@20-100psi |
1/2" |
100-3000 |
656.00 |
| MX-0643 |
1.5 Hp |
10-70 Cfm@40-100psi |
1/2" |
300-3000 |
661.00 |
| Bung Mount Air Mixer Drives |
| MX-0644 |
.75 Hp |
5-40 Cfm@20-100psi |
1/2" |
100-3000 |
893.00 |
| MX-0651 |
1.5 Hp |
10-70 Cfm@40-100psi |
1/2" |
300-3000 |
929.00 |
| Rim Mount Air Mixer Drives |
| MX-0668 |
.75 Hp |
5-40 Cfm@20-100psi |
1/2" |
100-3000 |
782.00 |
| MX-067105 |
1.5 Hp |
10-70 Cfm@40-100psi |
1/2" |
300-3000 |
856.00
|
| Mixer Drive Service/Maintenance Kits |
| MX-0689 |
Model "45" Series service kit |
212.00 |
| MX-0690 |
Model "55" Series service kit |
220.00 |
| MX-0691 |
Model "600" Series service kit |
286.00 |
| Accessories |
| MX-0681 |
1/2 inch NPT Filter, Regulator Lubricator Assembly |
233.00 |
| MX-0682 |
Mixer Hoist Bracket |
116.00 |
| MX-0683 |
1/4 inch NPT Filter, Regulator Lubricator Assembly |
214.00 |
| MX-0561 |
Safety SolventSaver™ Mixer Rinse Tube, Aluminum |
199.00 |
| MX-0567 |
SplashCap™ for steel drum mixing with MX-0643 |
16.00 |
| MX-0568 |
SplashCap™ for plastic drum mixing with MX-0643 |
38.00 |
| MX-0569 |
SplashCap™ for bung mount mixing with MX-0564 |
49.00 |
| MX-0680 |
Explosion Proofing Grounding Wire Kit |
94.00 |
| MX-0686 |
IBC ClampLock™ for mesh or tubular frames |
99.00 |
| MX-0687 |
Exhaust Extension |
104.00 |
| MX-0564 |
3/8" x 1/2" coupler with Allen wrench 304 SS |
107.00 |
| MX-0562 |
1/2" x 1/2" coupler with Allen wrench 304 SS |
125.00 |
| MX-0563 |
5/8" x 5/8" coupler with Allen wrench 304 SS |
160.00 |
| MX-0560 |
1/2" x 5/8" coupler with Allen wrench 304 SS |
147.00 |
| MX-0675 |
Open Drum Lid Converter |
98.00 |
| DH-0526 |
ThreadConverter™ coarse Buttress to 2" NPT |
24.00 |
| DH-0524 |
ThreadConverter™ coarse Mauser to 2" NPT |
30.00 |
| DH-0530 |
Lid Bung Hole Cutter for 5 gal. drums |
144.00 |
| DH-053031 |
Foot Pedal 1.5" Perforation Cutter, 18" OAL |
177.00 |
| DH-0532 |
1.5" Sealing Plug for cutter per/100 |
60.00 |
|
|
|
|
