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wave-scan dual and wave-scan II

Orange Peel and DOI measurement on high to semi gloss surfaces.

 

 

… appearance control is no longer limited to final topcoat inspection.


Like the wave-scan DOI, the optical profile of high gloss surfaces is detected using a laser light source.


An additional, infrared - high energy LED allows measuring the same structure spectrum (0.1 - 30 mm) on medium gloss surfaces. The dullness measurement is recorded with state-of-the-art CCD camera technology. It gives information on the image forming qualities of the surface caused by structures < 0.1mm.

wave-scan dual

Close the appearance control loop for the entire paint process

Thus, the surface quality after each paint process step can be objectively evaluated. No more guessing which substrate layer is influencing the final appearance. The wave-scan dual will help you to objectively analyze appearance problems and reduce the time necessary for trouble shooting.

wave-scan dual and wave-scan II – a diagnostic tool for trouble shooting and optimizing appearance Now, you can establish appearance specifications for each paint layer to ensure the final appearance is always on target.

Example: Influence of Steel Quality


steel quality


Step 1: Appearance Control after E-coat Step 2: Appearance Control after Primer Surfacer
Appearance Control Appearance Control
Same E-coat system was applied on rough and smooth steel. The influence of rougher steel can be seen in increased Wb and Wc-values. The primer surfacer was applied on both panels. The roughness of the steel quality can still be detected in increased Wb and Wc- values. This primer system could not completely cover the steel influence.


Step 3: Appearance Control after Topcoat
 
Appearance Control
wave-scan dual – a diagnostic tool for trouble shooting and optimizing appearance.  Now, you can establish appearance specifications for each paint layer to ensure the final appearance is always on target.
The final appearance shows higher shortwave values on the rougher steel panel. Therefore, the smooth panel will appear more brilliant.

 

Objective and reliable appearance data

  • Good correlation to wave-scan DOI on high gloss surfaces
  • Good correlation to mechanical profilometer readings on medium gloss surfaces


Easy to use with one hand

  • For flat and curved areas
  • Small and light weight
  • Scroll wheel operation and large display
  • Selectable scales and scan lengths
  • Full statistics with saving in selectable memories
  • USB port for data transfer to PC
  • Software auto-chart:
         Organizer files for sample id
         Data management with Access DB
         Standard QC Reports in Excel
Wave Scan Dual
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Always ready


The instrument is operated with a rechargeable battery pack (Li-Ion). The docking station automatically charges the battery pack and transfers the measured data to the PC.

Optionally, the instrument can be operated with 3 standard mignon alkaline or rechargeable batteries - good for 1000 readings.

 

Specifications

Measurement Range DOI, du 0 to 100
LW, SW 0 to 100
Wa - We 0 to 100
Structure spectrum du < 0.1 mm
Wa 0.1 to 0.3 mm
Wb 0.3 to 1.0 mm
Wc 1.0 to 3.0 mm
Wd 3.0 to 10.0 mm
We 10.0 to 30.0 mm
Repeatability 2 du < 40:
4% or > 0.4
du > 40: 6% or > 0.6
Reproducibility 2 du < 40: 6% or > 0.6
du > 40: 8% or > 0.8
Object curvature
radius > 500 mm
Min. sample size
35 mm x 150 mm
Scan length
5 / 10 / 20 cm
Resolution
375 points / cm
Memory
1500 readings
Interface
USB 1.1
Light Source
Laser diode, LED and IR-SLED
Laser Energy
< 1mW (Laser class 2)
Dimensions (LxHxW)
150 x 110 x 55 mm
5.9 x 4.3 x 2.2 in.
Weight
650 g (1.5 lbs)
Power supply
rechargeable battery pack or 3 Mignon AA Batteries (alkaline or rechargeable) approx. 1000 readings
Temperature Range operation: +10°C to 40°C +50°F to 104°F
storage: 0°C to 60°C +32°F to 140°
Relative Humidity
up to 85% at 35°C (95°F) non-condensing

 

Case

Comes complete with: Instrument, Protective cover, Reference tile with certificate, Software auto-chart on CD1 Docking station and interface cable, 2 rechargeable Li-Ion battery packs, Battery holder for AA alkaline or rechargeable batteries, 3 Batteries, Operating manual, Carrying case.

 

Available Items
Item Number Item
GL-4840 wave-scan dual, High to Semi Gloss du<65, lineal range
GL-4846 wave-scan II, High Gloss Surface du <40, lineal range
GL-484005 Extended Warranty - one-year additional
GL-4843 Reference Tile wav-scan dual
GL-4847 Reference Tile wave-scan II
GL-4841 Docking Station
GL-4842 Battery Pack
GL-4809 auto-chart

 

Comes complete with: Instrument, Protective cover, Reference tile with certificate, Software auto-chart on CD1), Docking station and interface cable, 2 rechargeable Li-Ion battery packs, Battery holder for AA alkaline or rechargeable batteries, 3 Batteries, Operating manual, Carrying case


1) System requirements: PC with Windows® 2000 or later operating system, min. 256 MB RAM (recommended 512 MB), min. 100 MB free hard-disk space, XGA (1024 x 768) or higher-resolution, CD-ROM or DVD drive, free USB interface, Excel® 2000 or later for pre-prepared worksheets including VBA - Visual Basic for Applications

 

Home   Gloss   How To Order   |Top Of The Page Paul N. Gardner Company, Inc. • Phone 1.800.762.2478 • Fax 954.946.9309