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| MiniTest 3100 |
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| The Minitest 3100 is a small, portable instrument designed for fast, accurate, non-destructive measurement of coating thickness on metals. |
| Conforms to: ASTM: B 499, B 244, BS: 5411, DIN: 50981, 50982, 50984, ISO: 2178, 2360 |
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The Minitest 3100 gage is suited to many testing requirements on the shop floor, in production, laboratory or field inspections. |
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• non-magnetic coatings on steel
• insulating coatings on non-ferrous metals
• non-ferrous metal coatings on insulating substrates |
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Minitest 3100 MINITEST 3100 possesses a total memory capacity of 10,000 readings and the
possibility to store readings in 10 application memories with 10 batches each. A
calibration once performed remains in the application memory. Statistiacal evaluation
of a measuring series allows the user to assess the coating with mean value, max.,
min., standard deviation and number of readings taken within one measuring series.
Different probes are available which can be connected In order to select the "right"
probe, the thickness of the coating to be measured as well as that of the substrate
and the geometry have to be taken into consideration.
A full range of probes suitable for standard as well as special applications are offered.
For measurement on steel, the magnetic induction principle is used allowing
measurements of all insulating coatings e.g. paint, enamel etc. and as well as plating
on steel and ferrous metals. Probes that utilize the magnetic induction principle are
referred to as F probes.
For measurement of insulating coatings on non-ferrous metals, the eddy current
principle is used. Probes working on this principle are referred to as N probes.
A probe selection chart can be found on the following pages. |
Connected to a PC, the MINITEST 3100 function can be controlled through a program making the instrument
an integrated part of a network or automated testing unit. The 10,000 reading memory features
a variety of statistical data processing methods. MINITEST 3100 is the only measuring gage at present
which can work with different probes between 1 micron and 10 cm. All other new features can be seen
in the probe data table.
Up to 500 groups of readings can be defined by their individual data and time of measurement and
print-out.
The intelligent probes can be adapted for special applications. The parameters of particular samples
(shape or coatings properties) are stored in the probe. Our springloaded probe systems ensure precise,
vertical and sure positioning of the probe on flat as well as on round surfaces. The probe tip is manufactured
from an extremely hard wear resistant metal, ruby or ceramic material. |
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- Probe socket
- Indicates a statistical value (mean value shown)
- Indicates whether the reading is within or beyond limits
- 4-digit LCD w/floating point & measuring unit
- Zero setting indicator
- Analog bar (if limits are set)
- On/Off key
- Key for activating upper (red) key function
- Key for zeroing with calibration standards
- Key for calibrating with standards
- Key for activating Direct- or Appl-Batch mode
- Key for selecting a Batch group within a certain app. number
- Socket(option):1. external trigger feature (e.g. for foot switch)
2. Signal to confirm reading (e.g. lamp or horn)
- Probe socket
- Bat: Low battery / storage battery indicator
- Indicates that the gauge is currently controlled via PC. MiniTest key-lock activated.
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- Indicates that tolerance limits are set.
- Combi interface (for MiniPrint data printer, Mitutoyo miniprocessor or PC)
- Appl Batch mode indicator
- Key for printout of readings, statistics and histogram
- Continue: Switching to continuous mode/Stats: calling statistics
- Arrow key for selecting all parameters such as calibration values or tolerance limits.
- Delete key.
- Offset/Limit: Key for entering Offset or limit values
- Battery compartment at bottom side.
- Non-Ferrous (indicates readings on non ferrous metals)
Ferrous (indicates readings on ferrous metals)
- Measuring unit: Switches automatically according to probe connected, setting and/or measuring value: μm, mm or mils, inch
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| Trade-In Policy |
Base Material/Coating |
Non-Conductive Coatings: paint, enamel, plastic, anodizing… |
Non-Ferrous Metals: chrome, copper, zinc, tin, electroless nickel… |
| Iron and steel alloyed and hardened ferro-magnetic steel |
F-probes |
FN-probe |
F-probes |
Non-Ferrous Metals:
aluminum, copper, zinc and austenitic steel |
N-probes |
FN-probe
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N-probes |
| *see note |
Non-Metallic Substrates:
epoxy, ceramic, plastic… |
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CN-probe |
| * only for slightly conductive metal coatings on highly conductive metals like titanium, chrome and tin on copper, aluminum and brass up to 40 μm/1.6 mils coating thickness |
| MiniPrint portable data printer, connected to the gauge without cable, for printout of measuring values and statistics, with built-in accumulator battery and charger. |
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| Technical Data |
| Applications |
| Paint, enamel, plastic and other insulating coatings on iron and alloyed and hardened steel |
| Chrome, copper, zinc on steel |
| Paint, anodizing and other insulating coatings on non-ferrous metals and on stainless steel |
| Copper coatings on insulating substrates i.e. Cu laminations on PC boards |
| On large and small, concave and convex, flat and round parts |
| Minitest Memory Capacity |
| Total memory capacity for individual readings - 10,000 |
| Number of application memories - 10 |
| Number of batches for each application memory - 10 |
| Number of batches with individual value memories - 100 |
| Memory saves all data (switch-off, battery change) |
| Minitest Statistics |
| From single values x, s, kvar, n, min, max |
| From single values x, s, kvar, m, min, max, Cp, CPK |
| Block statistics (mean of mean etc.) x, s, kvar, m, min, max |
| Block statistics (mean of mean etc.) x, s, kvar, m, min, max, Cp, CPK |
| Print values and statistics separately to Appl Batch groups |
| Display and print out of date and time of first measurement in every Batch |
| Minitest Interface |
| RS232C bi-directional for Miniprint, PC op. & Mitituyo processing units |
| Minitest Calibration Methods |
| Zero on the uncoated substrate without foil |
| Zero and Calibration with one foil |
| Calibration through a coating (CTC) Int. |
| Original Calibration: The probe characteristic can be changed for special applications via a PC, e.g. if the probe tip is worn. |
| Additional Minitest Features |
| Large display with indication of functions |
| Any number of probes can be used |
| Backlight display (optional - standard on 4100) |
| Last reading display after gage is turned on |
Ambient temperature of the probes -10°C …70°C/15°F…160°F, briefly up to 120°C/250°F |
| Auto-switch-off 1.5 min or continuous mode |
| Measurements in microns or mils |
| Continuous measuring mode w/ high speed readings to identify min/max vals |
| AC operation |
| Measuring Principle: Magnetic Induction |
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F06 |
F1.6 |
F3 |
F1.6/90 |
F10 |
F20 |
F50 |
| Range Max.: |
24 mils |
60 mils |
120 mils |
60 mils |
400 mils |
800 mils |
2000 mils |
| Displayed Resolution: |
.01 mils |
.01 mils |
.01 mils |
.01 mils |
.20 mils |
.40 mils |
.20 mils |
| Measuring Uncertainty: |
±1-3%* |
±1-3%* |
±1-3%* |
±1-3%* |
±1-3%* |
±3%* |
±3%* |
| Minimum Base Thickness: |
.01" |
.02" |
.02" |
.20" |
.04" |
.08" |
.08" |
| Minimum Area for measurement: |
.12" dia. |
.20" dia. |
.20" dia. |
.20" dia. |
.80" dia. |
1.60" dia. |
12" dia. |
| Min Curvature Radius Concave: |
.20" |
.40" |
.40" |
.25" |
.63" |
1.20" |
2.00" |
| Min Curvature Radius Convex: |
.04" |
.06" |
.06" |
Flat |
.20" |
.40" |
7.88" |
| Dimensions: |
.60" dia. X 2.5" |
.60" dia. X 2.5" |
.60" dia. X 2.5" |
.32" q X 6.4" |
1.0" dia. X 1.9" |
1.6" dia. X 2.6" |
1.77"dia. X 2.75" |
| *Tolerance stated as variable, % of the reading, each probe also has a fixed tolerance and they are as follows: F06: +.03 mils, F1.6: +.04 mils, F3: +.04mils, F10 & F20: +1 mil, F50: ±2 mils |
| Measuring Principle: Magnetic Induction and Eddy Current |
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FN1.6P |
FN1.6 |
CN 02 |
| Range Max.: |
60 mils |
60 mils |
.4 - 8 mils |
| Displayed Resolution: |
.01 mils |
.01 mils |
.01 mil |
| Variable Tolerance as a % of Reading: |
±1-3%* |
±1-3%* |
±1-3%* |
| Minimum Base Thickness: |
F: .02" / N: .002" |
no limit |
| Minimum Area for measurement : |
1.20" dia. |
.20" dia. |
.28" dia. |
| Min Curvature Radius Concave: |
Flat |
.40" |
Flat |
| Min Curvature Radius Convex: |
Only |
.06" |
Only |
| Dimensions: |
.83" dia. X 3.50" |
.60" dia. X 2.44" |
.67" dia. X 3.15" |
| *Tolerance stated as variable, % of the reading, each probe also has a fixed tolerance and they are as follows: FN1.6P: +.04 mils, FN1.6, CN02: .04 mil |
| Measuring Principle: Eddy Current |
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N02 |
N1.6 |
N1.6/90 |
N10 |
N20 |
N100 |
| Range Max.: |
8 mils |
60mils |
60 mils |
400mils |
800mils |
4000 |
| Displayed Resolution: |
.01 mils |
.01 mils |
.01 mils |
.40 mils |
.40 mils |
.01 mils |
| Variable Tolerance as a % of Reading: |
±1-3%* |
±1-3%* |
±1-3%* |
±1-3%* |
±3%* |
±3%* |
| Minimum Base Thickness: |
.002" |
.002" |
.002" |
.002" |
.002" |
.002" |
| Minimum Area for measurement : |
.08" dia. |
.08" dia. |
.20" dia |
2.0" dia. |
2.76" dia. |
8.00" dia. |
| Min Curvature Radius Concave: |
.40" |
.40" |
.40" |
4" |
4" |
40" |
| Min Curvature Radius Convex: |
.04" |
.06" |
Flat |
1" |
1" |
Flat |
| Dimensions: |
.63" dia. x 2.75" |
.60" dia. x 2.44" |
.60" q x 2.44" |
51" sq x 6.70" |
2.56"dia. x 2.95" |
4.96" dia. x 6.10" |
*Tolerance stated as variable, % of the reading, each probe also has a fixed tolerance and they are as follows:
N02: +.03 mils, N1.6: +.04 mils, N1.6/90: +.04 mils, N10: 1 mil, N20: +2 mil, N100 +12 mils |
- Instrument with probe(s)
- Zero standard
- Operating instructions
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- Alkaline battery
- Calibration foils (standards)
- Carrying case
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Prices subject to change Prices listed in US dollars for domestic shipments within US, Canada, & Mexico only Export orders require quotations - click here for a quote For more info call us 1-800-762-2478 or 954-946-9454. |
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| Item Number |
Item |
Prices |
| For other combinations select from gauge and probes listed below. |
| DF-MIN/025250 |
Minitest 3100 (Gauge Only) |
$1,695.00 |
| * Note: These prices apply only when purchased with instrument. |
| Catalog Number |
Probe |
Range |
Min. Resolution |
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| DF-PRO/036000 |
F-06 |
0-25 mils |
0.01 mils |
725.00 |
| DF-PRO/036008 |
F-1.6 |
0-60 mils |
0.01 mils |
575.00 |
| DF-PRO/036010 |
F-3 |
0-120 mils |
0.02 mils |
575.00 |
| DF-PRO/036025 |
F-1.6/90 |
0-60 mils |
0.02 mils |
995.00 |
| DF-PRO/036030 |
F-10 |
0-400 mils |
0.50 mils |
795.00 |
| DF-PRO/036040 |
F-20 |
0-800 mils |
1.0 mils |
795.00 |
| DF-PRO/036045 |
F-50 |
0-2000 mils |
1.0 mils |
1,295.00 |
| DF-PRO/036052 |
FN-1.6 |
0-60 mils |
0.005 mils |
1,125.00 |
| DF-PRO/036054 |
FN-1.6/90 |
0-60 mils |
0.02 mils |
1,295.00 |
| DF-PRO/036055 |
N-02 |
0-16 mils |
0.01 mils |
849.00 |
| DF-PRO/036058 |
N-1.6 |
0 to 60 mils |
0.01 mils |
795.00 |
| DF-PRO/036075 |
N1.6/90 |
0 to 60 mils |
0.01 mils |
1,095.00 |
| DF-PRO/036080 |
N-10 |
0-400 mils |
1.0 mils |
1,425.00 |
| DF-PRO/036090 |
N-20 |
0-800 mils |
1.0 mils |
1,575.00 |
| DF-PRO/036100 |
N-100 |
0-4000 mils |
10.0 mils |
1,995.00 |
| DF-PRO/036110 |
CN-02 |
.4-8.0 mils |
0.02 mils |
1,195.00 |
| Recommended Accessories (optional) |
| DF-MIN/025530 |
Miniprint Data Printer (standard paper) |
895.00 |
| DF-MIN/022090 |
MSOFT 7000 w/cable RS232 |
145.00 |
| DF-MIN/025531 |
AC adapter, 110V ~/9V (220V ~/9V) |
85.00 |
| DF-MIN/036040 |
NiCad battery pack w/charger, 110V ~/9V (220v ~/9V) |
65.00 |
| Backlight display (factory fitted option) P.O.R. |
| Probes include calibration standards. Certification traceable to N.I.S.T. is available - Price On Request. Minitest gauges are warranted for 1 full year |
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